Serving Lehi, UT

Pallet Flow Racking in Lehi, UT

Maximize warehouse efficiency in Lehi, UT with Pallet Flow Racking systems designed for real industrial demands and long-term performance.

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Pallet Flow Racking Solutions for Lehi Warehouses

Lehi is one of Utah's fastest-growing cities, with rapid industrial development along the I-15 and US-89 corridors. The city's booming tech sector and population growth are driving demand for warehouse and distribution facilities to support the expanding local economy.

With industrial real estate costs rising across the Mountain West, Lehi businesses are finding that properly configured Pallet Flow Racking systems can delay or eliminate the need to expand their facility footprint.

Pallet flow racking, also called pallet live storage, uses a gravity-inclined roller track to move pallets from the load end to the pick end automatically, achieving true first-in, first-out (FIFO) rotation without forklift repositioning. When a pallet is removed from the pick face, gravity moves all remaining pallets in the lane forward automatically, presenting the next pallet to the forklift. This eliminates the deep-lane travel required in drive-in rack systems and creates separate load and pick aisles that improve both safety and efficiency. Pallet flow is the preferred high-density system for any operation where product rotation matters. Food and beverage distributors, pharmaceutical warehouses, dairy and produce operations, and cold storage facilities all depend on FIFO rotation to manage expiration dates and maintain product quality. In these environments, pallet flow is not just a productivity tool. It is a product quality and compliance tool. Systems are configured in lanes from 2 to 20 or more pallets deep, with multiple lanes per tier and multiple tiers per bay. Rocky Mountain Warehouse Solutions designs pallet flow systems for facilities across the Mountain West, including freezer and cooler warehouses where high-density FIFO storage provides both operational efficiency and energy cost reduction. Every system includes a layout drawing, lane depth optimization based on your SKU profile and replenishment frequency, and a brake and speed controller specification to ensure pallets travel at a safe, controlled speed from the load end to the pick face.

Pallet Flow Racking is especially valuable for Pharmaceutical in Lehi, where companies need dependable systems for Cold storage maximization. Rocky Mountain Warehouse Solutions helps businesses plan, install, and optimize systems that support long-term warehouse performance.

We work with companies across Utah County and nearby service areas to deliver practical, durable solutions built for industrial environments.

Key Benefits of Pallet Flow Racking in Lehi

True FIFO inventory rotation
Eliminates forklift travel in storage lanes
Higher density than selective racking
Separate load and pick aisles improve safety
Ideal for expiration-date-sensitive products
Gravity-powered: no electricity required
Depth from 2 to 20+ pallets

Pallet flow racking system with gravity-fed roller lanes

Forklift loading pallet into pallet flow system

Pallet flow rack lane with speed controller brakes

Industries We Serve in Lehi

Food and beverage

Pallet Flow Racking systems tailored for the operational requirements of food and beverage facilities in Lehi.

Pharmaceutical

Pallet Flow Racking systems tailored for the operational requirements of pharmaceutical facilities in Lehi.

Distribution and logistics

Pallet Flow Racking systems tailored for the operational requirements of distribution and logistics facilities in Lehi.

Cold storage

Pallet Flow Racking systems tailored for the operational requirements of cold storage facilities in Lehi.

E-commerce fulfillment

Pallet Flow Racking systems tailored for the operational requirements of e-commerce fulfillment facilities in Lehi.

Manufacturing

Pallet Flow Racking systems tailored for the operational requirements of manufacturing facilities in Lehi.

Common Use Cases in Lehi

Perishable product rotation

Our Lehi installations for perishable product rotation are engineered to perform under real operational conditions, not just spec sheets.

High-velocity replenishment

When Lehi facilities need Pallet Flow Racking for high-velocity replenishment, we provide turnkey solutions that cover design, procurement, installation, and documentation.

Cross-docking operations

Facilities in Lehi use our Pallet Flow Racking systems for cross-docking operations because we deliver configurations that actually match how their operation works.

Cold storage maximization

Pallet Flow Racking systems we install in Lehi for cold storage maximization are sized for your current needs and designed to scale as your operation grows.

Single-SKU deep-lane storage

Our team helps Lehi businesses implement Pallet Flow Racking solutions tailored specifically for single-sku deep-lane storage at any scale.

Why Lehi Businesses Choose Rocky Mountain Warehouse Solutions

From initial design through installation and follow-up inspection, our team manages every step of your Pallet Flow Racking project in Lehi.

We offer free warehouse layout assessments for Lehi facilities — our team visits your site, measures your space, and delivers a proposed configuration before you commit to anything.

We handle Pallet Flow Racking projects in Lehi from start to finish — layout design, product procurement, delivery coordination, installation, and post-project documentation. You don't need to manage multiple vendors.

Technical Specifications & Buying Guide

Pallet flow systems consist of a structural pallet rack frame, typically heavier gauge uprights and beams than standard selective rack to support the additional weight of the flow track hardware and deep pallet loads, and a gravity inclined roller lane at each level. The incline is typically 3/8 to 1/2 inch per foot of lane depth, providing enough gravity force to move loaded pallets at a controlled speed. Roller spacing is set based on pallet type and condition: closer spacing (every 4–6 inches) for damaged pallets or soft-bottom containers, or wider spacing (every 8–12 inches) for block pallets and standard GMA pallets.

Brake controllers are critical components in deep-lane pallet flow systems. Without braking, pallets on a long inclined lane would accelerate to dangerous speeds and impact the pallet stop at the pick face with damaging force. Lane brakes, typically spaced every 4–8 pallet positions, use a ratchet mechanism or weight-activated brake shoe to control pallet speed throughout the lane. Proper brake selection and placement is a key engineering task that ensures pallets arrive at the pick face at a safe, consistent speed regardless of pallet weight or lane depth.

Pallet compatibility is an important operational consideration. GMA pallets (48×40 inches), CHEP blue block pallets, and most standard wooden pallets work well in pallet flow systems. Plastic pallets, Euro pallets, and non-standard pallet sizes may require custom roller configurations or speed control adjustments. In freezer environments, ice formation on rollers and brake mechanisms requires stainless steel components and more frequent inspection to ensure the system functions reliably at sub-zero temperatures.

Frequently Asked Questions About Pallet Flow Racking in Lehi

What is the difference between pallet flow and push-back racking?

Pallet flow is a FIFO system: pallets load from the rear and pick from the front, using gravity to advance the lane. Push-back is a LIFO system: pallets are pushed back by the next pallet loaded and retrieved from the same front face. Flow is preferred for date-sensitive products; push-back is ideal for large quantities of fewer SKUs where rotation is not critical.