Salt Lake Distribution Center Buildout New Installation
Salt Lake City, UT 120,000 sq ft

Salt Lake Distribution Center Buildout

Challenge

The client needed to maximize pallet positions in a 120,000 sq ft facility while maintaining OSHA-compliant aisle widths for their fleet of reach trucks.

Solution

We designed a double-deep selective racking system with 192" uprights, achieving 4,800 pallet positions - 40% more than their previous single-deep layout.

Results

  • 4,800 pallet positions (up from 3,400)
  • 40% increase in storage density
  • Completed in 12 days with zero downtime
  • Full ANSI/RMI certification
Provo Manufacturing Facility Expansion Expansion
Provo, UT 45,000 sq ft

Provo Manufacturing Facility Expansion

Challenge

An existing facility needed to add cantilever racking for raw material storage while integrating with their current teardrop selective system.

Solution

We installed 60 bays of cantilever racking along the perimeter walls, freeing up floor space for production equipment while keeping all raw materials accessible.

Results

  • 60 bays of cantilever racking installed
  • Seamless integration with existing system
  • 35% reduction in material handling time
  • Installed over a single weekend
Ogden 3PL Warehouse Relocation Relocation
Ogden, UT 80,000 sq ft

Ogden 3PL Warehouse Relocation

Challenge

A 3PL provider needed to move their entire racking system from a closing facility to a new location 15 miles away, with only a 72-hour window to avoid client SLA violations.

Solution

We deployed two crews simultaneously - one disassembling and cataloging at the old facility, one preparing the new floor. All 3,200 pallet positions were operational within 68 hours.

Results

  • 3,200 pallet positions relocated
  • Completed in 68 hours (under 72-hour SLA)
  • Zero component losses or damage
  • Client maintained all SLA commitments
St. George Cold Storage Upgrade Upgrade
St. George, UT 28,000 sq ft

St. George Cold Storage Upgrade

Challenge

An aging cold storage facility had outdated racking that failed a safety inspection. The client needed a full replacement without losing refrigerated storage capacity.

Solution

We replaced all racking with galvanized teardrop uprights and beams rated for cold storage environments, adding wire deck for improved air circulation and fire suppression access.

Results

  • Full cold-storage-rated system installed
  • Passed ANSI/RMI inspection on first review
  • Improved air circulation by 25%
  • Completed in 5 days with temporary storage arranged
Logan E-Commerce Fulfillment Center New Installation
Logan, UT 35,000 sq ft

Logan E-Commerce Fulfillment Center

Challenge

A fast-growing e-commerce company needed a flexible racking solution that could be reconfigured quickly as their SKU mix changed seasonally.

Solution

We specified a selective teardrop system with 144" uprights and a wide variety of beam lengths, allowing any bay to be reconfigured in under 30 minutes without tools.

Results

  • 2,100 pallet positions installed
  • Tool-free reconfiguration capability
  • Seasonal reconfiguration time reduced by 80%
  • Scalable design for future expansion

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